MANUAL TRANSAXLE


A6E931001029M01

Item

Specification

Transaxle type

G35M-R

Thrust clearance

1st gear

Clearance

(mm {in})

0.05-0.28 {0.002-0.011}

Maximum

(mm {in})

0.33 {0.013}

2nd gear

Clearance

(mm {in})

0.18-0.46 {0.007-0.018}

Maximum

(mm {in})

0.51 {0.020}

3rd gear

Clearance

(mm {in})

0.05-0.20 {0.002-0.007}

Maximum

(mm {in})

0.25 {0.010}

4th gear

Clearance

(mm {in})

0.17-0.37 {0.007-0.014}

Maximum

(mm {in})

0.42 {0.017}

5th gear

Clearance

(mm {in})

0.100-0.220 {0.0040-0.0086}

Maximum

(mm {in})

0.270 {0.0106}

Oil clearance

1st gear

1st gear inner diameter

(mm {in})

39.500-39.525 {1.555-1.556}

Secondary shaft outer diameter

(mm {in})

39.445-39.470 {1.553-1.554}

Clearance

(mm {in})

0.030-0.080 {0.002-0.003}

2nd gear

2nd gear inner diameter

(mm {in})

35.015-35.035 {1.378-1.379}

Secondary shaft outer diameter

(mm {in})

34.945-34.905 {1.376-1.374}

Clearance

(mm {in})

0.05-0.09 {0.002-0.003}

3rd gear

3rd gear inner diameter

(mm {in})

36.000-36.025 {1.417-1.418}

Primary shaft outer diameter

(mm {in})

35.945-35.970 {1.415-1.416}

Clearance

(mm {in})

0.030-0.080 {0.001-0.003}

4th gear

4th gear inner diameter

(mm {in})

31.000-31.025 {1.220-1.221}

Primary shaft outer diameter

(mm {in})

30.945-30.970 {1.218-1.219}

Clearance

(mm {in})

0.030-0.080 {0.001-0.003}

5th gear

5th gear inner diameter

(mm {in})

34.000-34.025 {1.3386-1.3395}

Sleeve outer diameter

(mm {in})

33.945-33.970 {1.3365-1.3373}

Clearance

(mm {in})

0.030-0.080 {0.0012-0.0031}

Shift fork and hub sleeve

Clearance between 1st/2nd shift fork and hub sleeve

Standard

(mm {in})

0.10-0.45 {0.004-0.017}

Maximum

(mm {in})

0.95 {0.037}

Clearance between 3rd/4th shift fork and hub sleeve

Standard

(mm {in})

0.10-0.40 {0.004-0.015}

Maximum

(mm {in})

0.90 {0.035}

Clearance between 5th shift fork and hub sleeve

Standard

(mm {in})

0.10-0.36 {0.004-0.014}

Maximum

(mm {in})

0.86 {0.034}

Synchronizer ring

Clearance between synchronizer ring and flank surface of gear

Standard

(mm {in})

1.50 {0.059}

Maximum

(mm {in})

0.80 {0.031}

Reverse idle gear and reverse lever

Clearance between reverse idle gear bushing and reverse lever

Standard

(mm {in})

0.10-0.35 {0.004-0.013}

maximum

(mm {in})

0.85 {0.033}

Primary shaft gear

Runout

(mm {in})

0.050 {0.0020}max.

Bearing preload

(N·m {kgf·cm, in·lbf})

0.12-0.39 {1.2-4.0, 1.05-3.47}

Preload adjust shims

(mm {in})

0.20 {0.008}, 0.25 {0.010}, 0.30 {0.012}, 0.35 {0.014}, 0.40 {0.016}, 0.45 {0.018}, 0.50 {0.020}, 0.55 {0.022}, 0.60 {0.024}, 0.65 {0.026}, 0.70 {0.028}

Secondary shaft gear

Runout

(mm {in})

0.015 {0.0006}max.

Bearing preload

(N·m {kgf·cm, in·lbf})

0.2-0.3 {2.0-4.0, 1.8-3.4}

Preload adjust shims

(mm {in})

0.20 {0.008}, 0.25 {0.010}, 0.30 {0.012}, 0.35 {0.014}, 0.40 {0.016}, 0.45 {0.018}, 0.50 {0.020}, 0.55 {0.022}, 0.60 {0.024}, 0.65 {0.026}, 0.70 {0.028}

Differential

Differential bearing preload

(N·m {kgf·cm, in·lbf})

1.4-1.9 {14-20, 13-17}

Preload adjust shims

(mm {in})

0.1 {0.004}, 0.20 {0.008}, 0.25 {0.010}, 0.30 {0.012}, 0.35 {0.014}, 0.40 {0.016}, 0.45 {0.018}, 0.50 {0.020}, 0.55 {0.022}, 0.60 {0.024}, 0.65 {0.026}, 0.70 {0.028}, 0.75 {0.030}, 0.80 {0.031}, 0.85 {0.033}, 0.90 {0.035}, 0.95 {0.037}, 1.0 {0.039}, 1.05 {0.041}, 1.10 {0.043}, 1.15 {0.045}, 1.20 {0.047}

Backlash of side gear and pinion gear

Standard

(mm {in})

0.050-0.150 {0.0020-0.059}